Exactech Stem Failure Analysis

FEA Driven Medical Device Analysis

Project Overview

Analyzed the structural integrity and performance of the Exactech AcuMatch M-Series Stem under realistic load conditions to reduce failure risks and enhance design reliability.

technical insights

  • Modeled the hip stem using SolidWorks, focusing on replicating stress conditions at critical load-bearing points.

  • Conducted comprehensive FEA simulations to identify high-stress zones, particularly at the neck of the stem.

  • Optimized the design by adjusting neck offset and diameter, reducing stress concentrations and improving durability.

  • Validated the updated design through stress distribution analysis, ensuring long-term reliability under repeated loading cycles.

skills and tools

SolidWorks, Orthoload.com